ASSET INTEGRITY SOLUTIONS.
At Rock Oil Consulting, we offer comprehensive IRM & Asset Integrity consultancy, Emergency Pipeline Repair System (EPRS) services, tools, and equipment. We position ourselves as a one-stop center for supporting customers during emergencies, providing our own pipeline repair solutions. Additionally, we collaborate with and represent leading global manufacturers of complementary products and services. We assist clients in setting up and enhancing their EPRS systems to ensure optimal readiness and performance.
Emergency Pipeline Repair Systems
An Emergency Pipeline Repair System (EPRS) is developed to ensure readiness for unplanned repairs, minimizing environmental impact and operational downtime. We assist clients in designing and implementing a robust, auditable EPRS, complete with the necessary tools, equipment, and services.
• EPRS System
• Deepwater Pipeline Repair System (DPRS)
• System Audit & Gap Analysis
• Repair Procedures
• Defect Analysis
• Pre/Post Repair Engineering
• Condition Assessment
• Emergency Response
• Flexible Pipelines
• Cable & Umbilical
Repair Solutions – Clamps
Subsea clamps offer a quick, efficient solution for pipeline repairs without the need to cut and replace damaged sections. Our clamps, suitable for both diver-installed and remote repairs, can be customized for leak sealing or structural support, featuring graphite or elastomeric seals tailored to your specific temperature, pressure, and media requirements.
Repair Solutions – Connectors
Mechanical connectors eliminate the need for welding or hot works during pipeline repairs or replacements. They provide a faster, safer solution for pipeline repair and tie-ins, whether for planned shutdowns or emergency situations.
- Subsea Diver Installed Connectors
- Remote Connectors
- Cladded & Lined Pipe (Clip) Connectors
- Conductor Repair Clamp
- Topside and Onshore Connectors
Subsea Tools
We provide lightweight, compact remote-operated Pipeline Repair Systems (PRS) for subsea risers, flowlines, and pipelines. Available as individual components or complete packages, our systems are designed for deepwater repairs, allowing seamless integration and quick deployment:
- Lifting & Handling Frames
- Subsea Coating Removal Tools
- Weld Seam Removal Tool
- Pipe End Preparation Tools
- Pipe Cutting Tools
- Connector / Clamp Installation Tool
- ROV Skid & Backpack
Composite Wrapping
Composite Wrapping is an engineered repair system designed to rehabilitate damaged piping, pipelines, and structures affected by corrosion. It is suitable for both leak and non-leak situations and can be applied live without the need for hot work.
The composite materials consist of high-performance resins and reinforcement fibers, engineered to meet ISO 24817 and ASME PCC-2 standards. This system is effective for repairing metallic, GRE, and GRP substrates.
EPRS Equipment Rental
We understand that customers may not always want to purchase, store, and maintain repair or tie-in equipment. That’s why we offer flexible options for Emergency Pipeline Repair Systems (EPRS), contingency asset management, and rentals, helping customers choose the right solution for their specific needs. Our rentals help customers streamline operations, reduce staffing requirements, and lower both CAPEX and OPEX.
Service Offering:
- Lifting & Handling
- Pipeline Lifting Frames
- Connector (or Clamp) Installation Frame (CIF)
- Pipeline Recovery Tools (PRT)
- Cutting & Preparation
- Diamond Wire Saws
- Mechanical Chop Saws
- Clamshell Cutting Tools
- Pipe End Preparation Tools
- Cleaning & Coating Removal
- Riser Cleaning Tools (See download)
- Mechanical Coating Removal Tools
- Abrasive Coating Removal Tools
- Installation Tooling
- Bolt Tensioners
- Torque Wrenches
- Gauges & Measuring Equipment
- Installation Test Kits
- Flange Alignment Tooling
Field Services
Our global field service teams are made up of highly skilled engineers and technicians with extensive onshore and offshore experience. With a track record of delivering critical projects worldwide, we ensure the right expertise is on-site to safely and reliably support our product installations.
Service Offering:
- Site Support
- Product demonstrations & training
- Extended Factory Acceptance Testing (EFAT)
- Site Integration Testing (SIT)
- Equipment integration
- Operational planning & reporting
- Installation
- Onshore & Topside installations
- Offshore & Subsea project support
- Complete installation & testing
- Asset Management
- Inventory tracking
- Tool management
- Tooling rentals
- Inspection, Repair & Maintenance (IRM)
- Equipment inspection
- Asset repair & maintenance
- Riser cleaning & inspection